RESIN
AND METAL BOND DIAMOND / CBN WHEELS :
Diamond and CBN Wheels are made according to International Standards and
Customers' Drawings. Resin Bonds are
known for high cutting efficiency. Resin Bonds
are used in dry and wet grinding on both manual and automatic
feed grinding machines. The required properties are achieved by the phenolic
resins. Metal Bonds are
meant for high resistance to wear. Metal Bonds tend to give particularly
long life, but are generally inferior to resin bonds with regard to material
removal rate. The use of coolant for metal bonds is a must. In exceptional
cases of small contact surfaces, dry grinding may be employed.
ELECTROPLATED
DIAMOND / CBN TOOLS AND WHEELS :
Electroplated Bonds are tools and wheels with Single Layer of Diamond
or CBN, bonded to the wheel body by nickel electroplating process. The
electroplated layer allows forms to be accurately coated which is not
possible in the sintering process and give very cool cutting on wet or
dry applications.
Stripping
and Replating Services : A complete stripping, refurbishing and
replating service is available for both standard and custom diamond tooling.
Steel blanks in good condition can normally be stripped and replated.
DIAMOND
/ CBN INTERNAL GRINDING WHEELS :
Internal Grinding Wheels can be had in Resin, Metal or Electroplated Bonds.
Diamond Internal Grinding Wheels are suited for non ferrous materials
machining such as: Tungsten Carbide, Ceramics, Sapphire, Glass, Stones,
Fibre Reinforced Plastics etc.
CBN
Internal Grinding Wheels are usually used for hard ferrous materials over
45 HRC such as High Carbon, High Chrome Steels etc.
Resin
/ Metal Bond Internal Grinding Wheels can be had from minimum 4.0 mm diameter
to 40.0mm against specific orders.
Electroplated Diamond / CBN Internal Grinding Wheels are available from
1.0mm to 30.0mm diameter in ready stock. Orders for special dimensions
can also be executed in shortest time.
Recommended Use : Low wheel speed is one of the major
causes of poor performance in super abrasive products like Diamond or
CBN. Wheel loading and heat build-up are common signs of low RPM. The
recommended speed for Electroplated Diamond Internal Grinding Wheel is
2100 to 3600 m/min and for Electroplated CBN Wheel is 3600 to 6000 m/min.
The suggested feed vary from 0.005mm to 0.05mm depending on the material
ground. Coolant should be used wherever possible, but can be used dry
successfully.
DIAMOND FILES :
Diamond
Files are offered in the form of Needle Files, Riffler Files, Diprofil
Files and in the normal sizes. Machine files also can be supplied against
customer's specifications.
Diamond
Needle Files are usually available in three different grit sizes, namely,
Coarse – 80/100
Grit |
Medium – 140/170
Grit |
Fine – 200/230
Grit |
It
is available in various shapes like
Flat |
Round |
Triangle |
Square |
Half Round |
Taper Flat |
Knife Edge |
Barrette |
Slitting |
The
standard size of the needle file is
- 160mm Overall Length
- 80mm Coated Length
DIAMOND
SAWS / SLITTING WHEELS :
Diamond Saws and Slitting Wheels are manufactured in Metal Bond
and Electroplated Bond.
Metal
Bond Diamond Saws are made upto 350 mm diameter, suitable for sawing and
slitting
Tungsten Carbide |
Ceramics |
Quartz |
Glass |
Silicon Carbide |
Abrasives |
Electroplated
Diamond Saws are made from 50dia to 350 dia and advised for
Brake Linings |
Asbestos |
Hard Plastics |
Carbon |
Fibre and Epoxy Reinforced
Plastics |
DIAMOND
DRESSERS :
Diamond Dressers are made of Diamonds that have Supreme Hardness and High
Wear Resistance. Types that are manufactured are
- Single Point Diamond Dressers
- Multi Point Diamond Dressers
- Impregnated Diamond Dressers
- Blade Type Diamond Dressers
- Chisel Point Diamond Dressers
- Cone Point Diamond Dressers
OTHER
PRODUCTS :
- Rockwell Diamond Indentors
- Diamond Lapping Pastes
- Diamond Honing Sticks
- Diamond Cone Laps
DIAMOND
TOOLS FOR GLASS INDUSTRIES
Diamond Tools are used for processing of Automotive
Glasses, Plate Glasses etc.
Our product ranges for Glass processing includes Diamond Tube Drills,
Pencil Edging Wheels, Slitting Wheels, Periphery Wheels, Cup Wheels,
Flat Bevel Grinding Wheels etc.
Diamond Tube Drills can be given from minimum of 5mm to 100mm diameter.
Pencil or C edge wheels are available for minimum of 3mm to maximum
of 12mm thick glasses.
Other wheels like Slitting Wheels, Periphery wheels and Cup wheels can
be made to the specifications of the customers.
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